Labelling and capping technologies

E.S.

26 May 2023

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This year,PMR System Groupexhibited its renovated equipment geared toward strong technological development, as requested by Industry 4.0 best practices. All systems are reliable and equipped with top brand components, in compliance with the regulations on hygiene and safety.

In the labelling sector, the M3005 and M3010 lines stand out, which in their different versions and customizations for the simultaneous application of top, bottom, wrap-around, front, back, dual label, coding, and overprinting. Many other solutions are featured including the RT2U automatic filling and capping line for containers with capacities from 20 to 500 ml and screw caps.

辊压盖机竞技场队伍,适应螺钉caps and dispensers, achieves productivity above 5000 pph. The MC rotary capping monobloc is ideal for sealing containers with screw or push-on caps. In addition to perfecting machinery and taking care of details, the company is constantly committed to offering advice and assistance to its customers. The photo shows TTR for triggers, with double pair of rubber plates, driven by brushless motors which allow setting the desired rotation speed and torque for each product.

Biobased hotmelt adhesives

E.S.

26 May 2023

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The global hotmelt adhesives market has evolved significantly over the past decade, due to increased consumer sensitivity to renewable feedstock-based formulations.

In this context,Icathas distinguished itself as a pioneer in the sector, being the first to develop innovative hotmelt adhesives for packaging (Icamelt RX) formulated with 50% of raw materials from renewable sources, the only real sustainable alternative to metallocene hotmelt adhesives on the market.

It has also recently launched a PSA hotmelt adhesive formulated with 90% of raw materials from renewable sources, completely soluble in water, approved by the PET cycle standard, a German system that guarantees the total recycling of PET used in bottling processes.

Icamelt 3916 / HS代表今天的新奇the market both in terms of sustainability and in terms of technology, being completely soluble in water and suitable for working on the latest generation automatic bottling systems.

In-line smart vision inspection systems

E.S.

25 May 2023

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Since 2007Sensuredesigns and develops vision inspection systems with artificial intelligence which work in self-learning.

With these systems, it is possible to measure multiple food quality parameters (shape, size, colour, height/thickness, volume, etc.) along the production process and to automate quality control with the identification and rejection of non-compliant ones.

All SENSURE solutions allow real-time display and monitoring of measured values and collect production data production, supporting the continuous process improvement activity. SENSURE systems can also be used to optimize the pick & place activity, sending the numerous products features (shape, size, colour and surface pattern) to Robot and PLC.

Synapse technology is used on many highly variable products such as biscuits, crackers, rusks, bread, croissants, cakes, pizzas, bars, chocolate and chocolates, candies, chewing gums, ice cream and many other foods.

pH tester for bread and sourdough

E.S.

24 May 2023

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pH measurement is an important analysis in the bakery industry, for whichHanna instrumentsoffers its pH tester for semi-solids (sourdough and dough).

The optimal pH range for sourdough is rather narrow (3.9-4.2 pH), so high accuracy is required to avoid unpleasant surprises during proofing. The HALO2 – HI9810382 pH-meter for semi-solid products is equipped with a pH electrode designed specifically for bread and dough, featuring conical tip, open junction and food-grade PVDF body.

The meter can be connected to a smartphone to save measurements and share results. All the pH testers of this company are suitable for measuring the dough temperature. Various types of pH meters for semi-solids are available in the Company’s catalogue, from the portable pH meter used by professionals and large food companies to the pocket testers for small laboratories.

Integrated lines for crackers and laminated biscuits

E.S.

22 May 2023

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Laserproduces complete lines for the production of crackers and laminated biscuits.

Each line is characterized by the following processing steps: Preparation of the dough; fermentation or stasis (in the case of some crackers or semi-hard biscuits); formation of the dough; its sheeting with reduction of the thickness of the final sheet; cutting; baking and cooling before packaging.

Salty crackers have a much more aerated and crispy structure than the classic dry biscuits, and have a longer and more complex fermentation phase. The lamination phase is crucial: from a coarse sheet created by a 3 or 4-roll extruder, a continuous sheet of dough, even a few tenths of a millimetre thick, is obtained through continuous calibration. It is here that the weight of the biscuit is decided and very high precision is indispensable in order to obtain constant and equal products.

Sophisticated electronic control systems analyze and correct the density of the dough to form the sheet, and then automatically adjust the speed of gauge rolls and the belts. A badly laid or non-constant sheet will give a remarkable product diversity after baking. This technology allows to sheet up to 20 layers of dough.

Radio frequency dryers for bakery products

E.S.

19 May 2023

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Aries isRF Systems’radio-frequency response for bakery products: it increases the shelf-life and cuts processing costs. These dryers have been specially developed to remove excess moisture from food substrates in just a few minutes.

The RF technology is particularly suitable for the post-baking drying of baked products (biscuits, crackers, crispbread, wafers, rusks, etc..). In fact, the moisture reduction is a difficult task to achieve in conventional baking ovens due to the crust formation during baking, the surface browning and the high processing costs.

Radio frequency, on the other hand, is selective towards water and ensures drying and levelling in minutes, with no surface over-baking or excessive coloring. It also reduces the feared “checking” phenomenon. Among the key benefits of radio-frequency drying there are: higher product quality; easy integration in any production line; increase in production and cutting of processing costs; accurate process control.

Optical refractometers with sanitary clamp

E.S.

18 May 2023

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Polaris Vaisala refractometers, distributed in Italy byTecnova HT, are ideal for many applications: Aggressive environments, sugars and sticky syrups, extreme temperatures and corrosive acids.

Reliable and stable in-line measurement of liquid concentrations ensures 100% quality, safety and compliance.

The process industry therefore relies on refractometer technology, a reliable and repeatable method that uses refractive index (RI), a property of light, to measure the concentration of liquids directly from process lines. Model shown in the picture (PR53AC) provides biocompatibility according to USP Class VI and sanitary compliance thanks to its hygienic 3-A 46-04, EHEDG design.

This optical analyzer provides fast, continuous and stable measurement for concentration of a liquid component directly in the process stream. It is used in a variety of processes including evaporation and drying, total solids and product identification. The refractometer can be interfaced directly, or it can be connected to a Vaisala Indigo 520 transmitter.

XR Bulk: the first X-Ray system for Bulk product inspection in vertical plants

E.S.

12 May 2023

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Antares Vision Grouppresents an innovative system capable of checking the presence of foreign bodies by the inspection ability of X-ray inside a gravity flow of raw materials, such as rice, coffee, legumes, and cereals. The new Bulk X-Ray system isideal for the inspection of the raw product entering the factory, immediately after the product cleaning phase.

AN EXTREMELY INNOVATIVE SYSTEM

Until now there was a tendency to intervene in thebulk products sectorwithX-ray belt systems, thus changing the natural flow of the product and incurringproduct handling problems. Or withvertical metal detectors, thuslimiting the detection to metal contaminants.

Years of research and study of the market have allowed Antares Vision Group to develop theXR Bulk model: a system withsmall dimensions, which fits perfectly into thevertical line of the plantand which guaranteestotal containment of the productthanks to itspiping design, inside which the product ingravitational fallis inspected.

一个系统能够成功应对the problems associated with these production lines (from high speed to large quantities of product and different types of contaminants)in an innovative and unique way on the market.

WHY AN X-RAY CHECK ON THE RAW MATERIAL IS NECESSARY

Despite the controls that manufacturers may require of their suppliers, there is no tangible guarantee of the absence ofcontaminants in the product flow that is about to start the process phase. An accurate inspection of the raw material in this step hasseveral advantages, mainly related to these aspects:

Completeness of inspection: optical sorters are able to detect only visual defects, thus ignoring non-visible contaminants
Consumer safety: a piece of glass, for example, could fragment into pieces so small that they cannot be detected downstream
Plant safety: particularly hard contaminants can seriously damage equipment
Savings and sustainability: identifying contaminants before packaging reduces the amount of product that must be discarded, conserves packaging materials, and helps reduce electricity consumption.

COUNTLESS ADVANTAGES FOR MANUFACTURERS

First and foremost, The XR Bulk system is capable of efficientlyhandling large quantities of product crossing the production line at very high speeds,avoiding line shut down situations due to product accumulation or residues. This was made possible thanks to the internal development of the sensor and image processing electronics, in addition to a machine design capable of reducing the control section.

Secondly, it has been developed in order to comply with hygienic design standards, eliminating the accumulation of dust and product residues and makingmaintenance and cleaning easier.Particular care was given to allowalmost instantaneous format changes,simply by operating the HMI of the instrument through the product change menu.

The system automaticallyadapts to receive a different productin terms of capacity, section, shape, density. Another advantage is the reduction in overall dimensions, which enables toinstall the solution in line even in case of limited space.

Still or carbonated, only with Mingazzini boilers

E.S.

3 April 2023

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PB boiler with economizer, for yields up to 97.5%. The production of steam is equal to 30 t/h, with rated pressure up to 18 bar.

Specialized in the production of steam boilers for the beverage industry, the Parma-based company focuses on efficiency, energy saving and Made in Italy to respond to the new demands of customers.

The beverage and mineral water industry needs more efficient plants to be able to compete on the international stage and meet the increasingly complex needs of users. Whether it is water, fruit juices, energy drinks, beer, and wine, the different types of boilers must be able to meet the specific needs of users with custom designs and fittings that take into account the use in connection with other equipment, to ensure efficient and fast production.

The requirements usually include the provision of automated control systems to ensure accurate production in compliance with user’s requirements. Thanks to their advanced technologies and automated functions, the latest generation of boliers can ensure fast, efficient production that meets food safety standards.Mingazzini, an internationally active company in the field of steam boilers for industrial purpose, with almost a century of history, an important machinery reference list and more than 10,000 installed plants, fully corresponds to these characteristics.

A valuable experience that in such a particular historical moment, subject to inflation, rising prices of raw materials, energy, and transport, makes Mingazzini an ideal partner thanks to distinctive elements such as quality, flexibility, customization, and custom design. Not to mention technical support and product optimization, along with the ability to provide state-of-the-art tailor-made solutions.

Boilers of the PB series, with three passes and wet back, Fox corrugated firetube and flanged tubeplates.

Reduction of energy costs and environmental impact

Mingazzini’s customers can reduce their energy costs and environmental impact thanks to highly efficient plants. In fact, plants efficiency is the result of in-depth technical analyses that allow a detailed study of production needs and problems, which allow the identification of the various possible interventions. Feasibility studies and preliminary and executive projects lead to optimization of steam boilers.

Emissions reduction, with a view to reducing environmental impact, is now an indispensable requirement also in the food and beverage industry. Here too, Mingazzini responds by combining new Low NOx burners with the boilers’ large combustion chambers, allowing to obtain NOx and CO values respecting the most stringent emission regulations.

通过连接ste进一步节省am boilers into a network and centralizing the plants, to allow constant monitoring of all parameters (systems, performance, consumption, levels) to guarantee the maximum result. This interface also allows the remote control of steam boilers, adjusting each plant according to production flows and daily performance needs from a common device (PC, mobile phone, tablet), reducing waste, dissipation, and consumption, and limiting everything to the actual daily needs.

Self-priming pumps

E.S.

15 March 2023

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TheRBSself-priming pumps of the A Series are monobloc machines with a stellar impeller made from precision cast AISI 316L stainless steel and electro-polished surfaces.

Their design favours washing and maintenance operations; they have symmetrical vertical mouths that allow perfectly reversible operation, independent pump shaft supported by a robust bearing installed in the body to replace only the electric motor when needed.

The mechanical seals are suitable for food contact (Moca) and there are no welds. Inspection and maintenance interventions are facilitated by the convenient front clamp, which allows to operate on the pump without affecting the connected piping.

It is frequently used in CIP washing circuits and in the transfer of clean liquids such as milk and serum even at high temperatures, but also for syrups, oils, vinegar, beer and liqueurs.

The series consists of three models with hourly capacities from 7 to over 21 m3, DIN 11851 connections from 32 to 50. Model 50AE in the photo is equipped with a brushed stainless steel cover to protect the engine and a tripod with adjustable feet for resting on the ground.