意大利面:古代产品,现代线

1
5314

即使是面食等历史性食品,也遵循现代市场,就像预先煮熟和无麸质面食一样。由于多格式的线条和叠加机械,当空间有限时,技术进步甚至延长了小面膜制造商,以扩展其生产范围,而空间有限,越来越高,则确保适当的处理。

意大利面制造公司需要生产干鲜面食的生产线、工厂和机械,以确保易用性和技术和机械可靠性,除了灵活生产几种形式外,还需要机器模块化。同时,还特别注意电能和热能消耗,显然,也注意到意大利面的感官特性、色牢度和烹调时间。该行业的创新之处主要在于多格式的生产线:生产预熟或速溶面食的产品,以及用于无麸质面食的产品,这是全球两个快速发展的市场。

有限空间的机械

多格式的生产线允许生产许多格式短而长挤出的面食,烤宽面条和烤面包片的意大利面,填充意大利面,Tagliatelle,Pappardelle,Tagliolini和意大利面,在同一条线上,具有不同的生产能力.这些解决方案对于生产是理想的面食种类繁多,占地面积小,加上在不需要拆卸机械零件或移动制造机械的情况下,极快地改变生产类型的可能性。由于特殊的配件、特殊的切割设备和配套的机械,除了标准的短面食尺寸外,您还可以生产特殊的格式。所有生产阶段都是自动的,现代多格式的生产线可以由安装在控制面板上的PLC进行管理,加载配方、格式、记录任何问题的报告和工厂停工。当空间有限时,意大利面工厂不一定要选择多格式的线,他们也可以选择组合式超强加力机械或机器进行巴氏杀菌、干燥和冷却意大利面产品。市场提供了可叠加的机器,作为传统解决方案的替代品,这需要一系列排列在一起的机器,每台机器都是为特定的处理而设计的,并有其相关的空间问题。其他机械除了可叠加外,还无缝地执行许多意大利面生产过程。因此,可以安装一台机器来进行巴氏杀菌、预干燥和冷却新鲜面食。

预煮和冷冻意大利面,市场不断增长

在意大利和世界各地,越来越多的人吃即食食品,原因很实际,最重要的是人们的时间越来越少。至于所有的即食食品,预煮面食市场也在增长,意大利面食生产公司也在为自己配备必要的设备。事实上,现在已经有了几分钟就能生产出意大利面的完整生产线。制造公司提供完整系列的机械生产预煮意大利面,包括自动搅拌机,挤出机,薄板,模具,浸入式炊具和冷却器,油机,隧道或螺旋干燥器和冷却器。技术关注的重点是公司进行的预烹过程,通过胶化系统确保产品均一,防止过度烹煮。成型后,产品被输送到一个炊具,在那里它是部分煮熟,以加快准备的菜由最终消费者。在锅里,意大利面可以在沸水中浸泡数次,这取决于要加工的产品的大小和类型。机器完全是用不锈钢制成的,有传送带来调节意大利面在锅内的持久性,而且它与外部部分隔离,以获得更高的产量。水可以通过放置在炊具中的一系列蒸汽加热管或外部热交换器来加热,甚至可以通过电阻来加热。现代的炊具是由PLC控制的,它控制水温及其再循环,以及传送带的速度。 On leaving the cooker, the product is cooled in water by means of an immersion cooler. The pasta passes inside a stainless-steel tank full of water, thanks to a conveyor belt located inside the tank itself. It is then washed and cooled for the appropriate time, depending on the type of product to be treated, and subsequently transported to the exit of the immersion cooler. If it is necessary to complete the washing to remove starch residues, at the exit of the cooler there are nozzles that spray further water on the product. The water present in the cooler is continually regenerated, kept clean and at the pre-set temperature. Sometimes, after this operation, the pasta is treated with an oiler to keep it soft and prevent it from sticking. As in the case of traditional pasta, drying can be performed in static drying cells, for small productions or on a continuous basis, for larger productions. In any case, the cells are insulated and ensure that the product is insulated from the external part to allow drying even at a high temperature. They can be modular, as the trays positioned at different heights can be adapted to all types of pasta, even large formats. The pasta can be packed in packets or bowls made of plastic material. It is also possible to mix the pasta and condiment or keep them separate and mix them when they are prepared. Always with the aim of speeding up preparation times, even the frozen pre-cooked pasta market shows interesting increases. Companies are equipping themselves with complete lines for producing this type of pasta with machinery for each single production phase. The production lines of frozen pre-cooked pasta allow producers to obtain a product which has all the advantages of pre-cooked pasta, but with a longer shelf life due to its final freezing. Once the pasta dough has been prepared, it is conveyed to the pasta shapers (dies). It is then pre-cooked in an immersion cooker to partially cook it and it is then cooled to quickly lower the temperature and block the cooking process. The cooled product is then dried with hot air and frozen by means of a freezing spiral. At the end of line, the pasta is packaged.

质量无麸质面食

患有乳糜泻的人数在意大利和世界各地都在增加。根据意大利卫生部的报告于2015年,超过18万人在意大利患有这种疾病,而2007年的大约64,007岁,该部颁发了该报告。这是一个重要的人物,导致了为意大利面公司的意大利面公司的高度有趣的市场分部创造。现代化设备允许制造商生产专门针对必须遵循无麸质饮食的需求的产品,以各种格式为主要用于玉米和米的淀粉,而且燕麦,小米和荞麦,奎奴亚州,苋菜加上各种添加剂。今天,在市场上,我们不仅可以找到干燥的意大利面,还要填充和未填充的意大利面,这既由于更大的传播预混原材料而填充和未填充的意大利面。为了产生使用无麸质面粉或相同的混合物制备无麸质面膜,面粉中存在的淀粉必须是凝胶化的,这两者都可以使产品适合转化成面食并使其不可讨厌和易于消化.无麸质面粉然后经历预凝胶化处理。面食生产公司可以通过预凝胶化淀粉或原料粉的方法直接购买在轧机中热处理轧机的面粉,并通过使用合适的设备进行的凝胶化方法将其转化。后者更复杂,昂贵,公司必须购买系统并将其整合到其生产线中。 Moreover, the pre-gelatinisation process is not easy and can cause various problems, such as the lack of treatment homogeneity, difficulty of cleaning the machines, a decrease in production capacity and higher energy consumption. Instead, the gluten-free pasta production technology that uses pre-cooked flours requires a smaller investment. The pasta dough may be pre-cooked on conveyor belts or in the tank. In the first case, the quality of the pasta is better, since the dough does not clump together, heat and humidity are distributed in a uniform manner and the problem of some parts of it remaining raw is avoided. It also allows greater control of the degree of gelatinisation and the ability to better manage the heat treatment times, also in the presence of different flours.

必要的传送带

没有完整的意大利面条,不使用传送带。这种灵活的设备有许多不同的解决方案,无论是尺寸,材料(塑料或不锈钢)和技术特征,都可以满足所要求的能力的处理要求。皮带可以由条带制成,带有侧壁和导向器,用于将产品置位。由于传送带,意大利面在任何路线(直线,弯曲或垂直)上完全安全地从一台机器到另一台生产线。从而优化可用空间。通过将它们配备侧壁,凹形输送带还可以传达面粉和面团。螺旋可以用来冻结,凉爽,酵酵母,干或巴氏杀菌不同类型的面食。这些长传送带从外部传送到机械内的产品,它们在某些通风,温度和湿度条件下循环,沿着螺旋路径设定的设定时间,而不会对其进行冲击或不自然的运动,这可能损害其最终质量。传送带也设计用于整齐地在不同的机器上分配面团,不仅在面食模具的出口处,避免堆积成堆的产品,从而危及随后的处理,如干燥,可能的预烹饪,但是也是最终包装。缩回的皮带适合面食的正确分布。 They are equipped with a retraction device which makes the belt move just above the previous one. When the pasta has reached the drop-off point, the retraction device pulls the belt back, making the product fall onto the underlying belt, without the product rolling or bouncing about. Therefore, the pasta is kept in tidy conditions for the next treatment.

1条评论

留下一个回复

请输入您的评论!
请在这里输入您的姓名